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General Orthopaedics

Femur Preparation for UKR Using Precision Freehand Sculpting

The International Society for Technology in Arthroplasty (ISTA)



Abstract

Introduction

Precision Freehand Sculpting(PFS), is a hand-held semi-active robotic technology for bone shaping that works within the surgical navigation framework. PFS can alternate between two control modes – one based on control of exposure of the cutting bur (“Exposure Control”) and another based on the control of the speed of the cutting bur (“Speed Control”). In this study we evaluate the performance of PFS in preparing the femoral bone surface for unicondylar knee replacement (UKR).

Methods

The experiment is designed to prepare a synthetic bone for unicondylar knee replacement (UKR). The implant plan is mapped to individual specimen using a jig that fit in a unique and repeatable way to all specimens. During bone preparation, the PFS handpiece and the specimen are both tracked with the Polaris Spectra (Northern Digital Inc.) using passive reflective markers. The cutting plan is specified so that the specimens can receive a specially designed implant after the cut is finished. The implant is a modified commercial design with three planar back faces and two pegs. In addition there are 10 conical divots on the implant surface that can be used to register the implant after it is placed on the prepared bone surface. The distal and distal-anterior facets were cut with a 5 mm cylindrical bur using Extension Control. The posterior facet and the post holes were cut using 6 mm spherical bur using Speed Control.

Three subjects cut 5 specimens each. One subject was an experienced PFS user. The second user was somewhat less experienced, and the third user was completely inexperienced with the use of PFS. The performance was evaluated in terms of the implant fit and the performance time. The final implant fit was characterized using a MicroScribe MX desktop coordinate measuring arm.

Results

The average cut times for the first two cuts combined were 4:45 min, and for the posterior cut 3:26 min. The average distances/st.dev. from the planned implant position were 0.54 /0.23 mm and the angular differences were average/st.dev. of 1.08/ 0.53 degrees.

Conclusions

All specimens were cut accurately, and with clinically acceptable surface finish. No implants were significantly malpositioned, nor were any unable to be positioned due to poor fit or planar malalignment. For both experienced users, the procedure times were short, averaging below 8 min, whereas the inexperienced user demonstrated rapid improvement in performance time.


∗Email: branko@bluebelttech.com