WEAR OF CERAMIC-ON-METAL HIP REPLACEMENTS

Abstract

Ceramic on metal bearings for hip replacement have shown reduced friction, wear, and metal ion levels in comparison to metal on metal bearings. Lower wear has been attributed to a reduction in corrosive wear, smoother surfaces and improved lubrication and differential hardness and reduction in adhesive wear. The aim of this study was to further assess the performance of novel differential hardness COM THRs in two different bearing configurations. The effect of bearing configuration was examined by comparing COM (ceramic head on metal liner) with metal-on-ceramic (metal head on ceramic liner) (MOC) bearings in micro-separation hip simulator testing.

Components used were zirconia-platelet toughened alumina (Biolox Delta) heads and high carbon (0.2wt%) CoCrMo alloy cups, tested in COM and MOC configurations, (, (DePuy International Ltd, UK). Micro-separation hip simulator testing was conducted for 2 million cycles (Mc) using a Prosim hip simulator (SimSol, UK), which applied a twin peak loading cycle and walking motions with the prosthesis positioned in the anatomical position. The lubricant (25% calf serum) was changed approximately every 0.33Mc and wear was measured gravimetrically. A negative force was applied to the head during the swing phase, to produce a joint laxity and head – rim contact, the head relocated in the stance phase.

The total overall mean wear rate for the MOC bearings (0.71±0.30mm3/Mc) was significantly higher than the wear rate for the COM bearings (0.09±0.025mm3/ Mc). The contact of the head against the rim of the cup at heel strike caused deep stripe wear on the metallic heads of the MOC bearings. Stripes of metallic transfer were visible on all the ceramic heads (COM bearings). The COM bearings had much lower wear rates than the MOC bearings under harsh micro-separation conditions. This suggests that the head in a differential hardness bearing should be the harder material. The COM concept also provides increased design flexibility; thin metal shells can be used with larger ceramic heads. Additionally the design protects against ceramic liner chipping. COM bearings are currently undergoing clinical trials.